Order Picking Trolleys for Faster Warehouse Fulfilment

Order picking trolleys are custom made to customer specs for fast and repeatable picking in warehouses, 3PL, distribution centres and production lines.

Order picking trolleys with steps for Sydney warehouse — Stock picking trolleys with steps

Order‑picking and material‑handling trolleys are tailored to industry needs: heavy‑duty warehouse transporters handle high payloads for Kanban and parts delivery, washdown stainless trolleys suit food and beverage production and compact stock‑pickers speed retail replenishment — see the FAQ below for more.

Custom order picking trolleys vs stock trolleys — benefits and ROI

Custom order picking trolleys outperform off‑the‑shelf stock trolleys when site constraints, hygiene or system integration matter. Tailored carts reduce pick time, lower product damage and improve operator ergonomics for faster fulfilment and a quicker ROI.

Performance and efficiency

Custom layouts, shelf spacing and right‑sized capacity cut travel and fulfilment time. Rapid prototyping and sample builds before full production.

Hygiene and durability

Choose stainless steel or powder‑coated finishes for food, pharma and cleanroom environments. Reinforced platforms and heavy‑duty castors support sustained high loads and reduce maintenance downtime.

Integration and accessories

Integrate scanner mounts, clipboards, bins and other attachments for WMS compatibility and smoother operator workflows. Built‑in cable routing and mounting points simplify device installation.

Tailored options: custom heavy‑duty frames; bespoke stainless steel; powder‑coated and aluminium variants.
Optimised efficiency: layouts and shelf spacing designed to reduce travel and operation times.
Castor and wheel options: swivel, lockable and heavy‑duty wheels matched to floor type and load.
Right‑sized capacity: flexible load and size options to suit aisle widths and pallet configurations.
Durable materials: selectable finishes for hygiene, corrosion resistance or cost optimisation.
Rapid prototyping: quick samples and pilot units before production runs.
Branding and finish: custom colours and surface finishes to match site standards.
Specialised features: adjustable shelving, drawers, shelf lips, steps and high‑visibility finishes.
Accessory integration: scanner mounts, clipboards, bins and power/tool mounts for operator efficiency.
Faster ROI: reduced product damage and improved pick rates that shorten fulfilment cycles.

Featured logistics and supply chain clients

Australia Post – Mobile equipment for package distribution.
DHL – Tailored carts for logistics and warehouse operations.
StarTrack – Mobile and order picking trolleys.

Custom order picking and warehouse solutions - Sydney

Order picking warehouse trolleys with steps and equipment trolleys are very popular with our major distribution centre, logistics, factory and supply chain clients.

Order picking carts are essential for efficient warehouse operations. They reduce manual strain, improve accuracy and suit different needs.

Industrial picking cart for logistics and distribution centers — Warehouse Trolley

Popular types

Flatbed platform

A stable platform for boxes, crates and bulk items. Ideal for general goods movement.

Deck sizes: Small, medium, large
Load rating: Per customer specifications
Handles: Single or fold-down

Order picking cart

Multi-shelf layout for fast pick runs in warehouses and distribution centres.

Shelves: 2–4 tiers with or without lips
Accessories: Scanner/ clipboard mounts
Mobility: Low-roll resistance castors

Cage

Enclosed sides protect loose items and reduce spillage during transport.

Sides: Mesh or solid panels
Security: Lockable doors optional
Finish: Powder-coat or stainless

Stainless utility

Hygienic and easy-clean build suited to food, pharma, and lab environments.

Material: 304 or 316 stainless
Surfaces: Smooth, non-porous

Multi-tier

Layered shelving for parts, tools, and kit transfers between stations.

Tiers: 2–5 configurable levels
Dividers: Removable bin sections
Wheels: Non-marking options

Panel & sheet handler

Safe transport for sheets, boards, and panels with stable restraint points.

Supports: A-frame, V-groove, or rails
Protection: Rubber bump stops

Fulfilment and 3PL trolleys

Online trolleys for warehouse operations and 3PL — purpose-built for batch fulfilment and single-order lanes. Lightweight, modular and integration-ready with quick-mount label holders and scanner mounts so they slot straight into WMS and carrier workflows.

Built for 3PL — durable finishes, fast-mount label holders and scanner brackets for WMS integration.
Optimised for e-commerce — hanging rails for garments, removable bins for small goods and shallow shelves for rapid picking.
Operational benefits — higher pick rates, improved accuracy and easy seasonal scaling.

Heavy-duty warehouse trolleys with handles and multi-tier shelving — Stainless Steel Warehouse Carts

Custom made to your specifications

Essential for efficiently moving materials, products, and handling equipment.

Tailored to specific tasks, such as moving heavy equipment, transporting delicate items and navigating tight spaces.

Industrial carts, equipment carts, material handling carts and versatile utility carts.

Powder-coated transporters with castors and adjustable shelving — Industrial Warehouse Trolley

Features and configurations

Automation — robotic pick-and-place, conveyors and AMR/AGV integration.
Order picking — stepped shelves, multi-tier trays and ergonomic heights for faster fulfilment.
Perforated and ventilated shelves — airflow for autoclaves, ovens and drying processes.
Heavy-duty platforms — reinforced frames and high-capacity castors for factory loads.
Cage, box and tray options — secure transport and organised stock handling.
Mobile pick-and-pack units — custom layouts for packing, kitting and staging.
Accessories — brakes, signage, dividers, drawer systems and tooling mounts.

Custom mobile trolley for Sydney logistics and industrial use — Custom fulfilment carts

Service areas

We serve businesses across Australia and New Zealand.

Major hubs: Sydney, Melbourne, Auckland, Brisbane, Perth, Adelaide, Canberra

Regional coverage: Newcastle, Wollongong, Geelong, Gold Coast, Sunshine Coast.

Frequently asked questions

Can warehouse trolleys be customised for specific business needs?

Yes. Trolleys can be customised by type, dimensions, materials, finishes, wheel or castor options, locking systems, steps, and shelving to match your operational requirements.

How do warehouse trolleys benefit 3PL providers?

3PL providers use warehouse trolleys to streamline order fulfillment, reduce manual handling, and improve efficiency across multi-client logistics operations.

Can 3PL providers customise trolleys for different client requirements?

Absolutely. Custom trolleys can include specialised shelving, compartments, and labelling systems to meet diverse client inventory needs.

How do warehouse trolleys improve operational efficiency?

Trolleys reduce unnecessary lifting, speed up item movement, and enable workers to process multiple orders simultaneously, cutting down handling time and costs.

Can warehouse trolleys integrate with automation systems?

Yes. Advanced trolleys can work alongside conveyor systems, barcode scanners, and automated guided vehicles (AGVs) to support seamless warehouse automation.

Why are custom trolleys essential for scaling 3PL operations?

Custom trolleys help 3PL providers scale by enabling faster order handling, reducing labour costs, and maintaining consistent service quality across multiple warehouses.

Do order-picking trolleys improve order accuracy?

Yes. With organised shelving and compartments, order-picking trolleys help workers separate items clearly, reducing errors in multi-order fulfillment.

AccuFab Solutions — Sydney NSW. Custom metal trolleys and fabrication made to your specifications.

Custom Order Picking Trolleys for Faster Warehouse Fulfilment