Custom order picking trolleys and warehouse solutions - Sydney
Order picking trolleys are built to customer specs for fast and safe and repeatable picking in warehouses, distribution centres and production lines.
Featured logistics and supply chain clients
- Australia Post - Mobile equipment for package distribution.
- DHL - Tailored carts for logistics and warehouse operations.
- StarTrack - Mobile and order picking trolleys.
With clients in major cities, all states and in regional and remote Australia. Including in Sydney, Newcastle, Central Coast, Wollongong, Canberra and Melbourne.
Order picking solutions
Order picking warehouse trolleys with steps and equipment trolleys are very popular with our major distribution centre, logistics, factory and supply chain clients.
Order picking carts are essential for efficient warehouse operations. They reduce manual strain, improve accuracy and suit different needs.
Popular Types
- Flatbed platforms – Single flat surface for larger and bulky goods.
- Multi-tier shelves – Two or more levels for accurate batch picking.
- Basket and tub carriers – Secure storage for a variety of small parts and lightweight items.
- Cage units – Mesh sides to prevent goods from falling.
- Step‑integrated Carts – Built‑in steps for safe access to higher shelves.
Frequently Asked Questions
What are the common kinds of trolley solutions?
- Warehouse trolleys for logistics, storage and material handling equipment. Incorporating order-picking, equipment, stock, cage and heavy-duty industrial.
- Medical and healthcare for hospitals, labs, surgeries and clinics, such as medication carts and instrument equipment.
- Retail and hospitality for hotels, cafes and restaurants, incorporating stock picking carts.
- Manufacturing and industrial trolleys for distribution centres, factories and workshops, such as tool carts, industrial stock picking carts and heavy duty transport solutions.
- Specialty and bespoke for unique requirements, including government, university, laboratory, pharmaceutical and mining.
Can I customise a trolley to suit my specific requirements?
Yes. You can choose the specific type, dimensions, materials, the finish, wheel/ castor types, locking options, steps and shelving requirements to suit your operational specifications.
What industries do you work with?
We work with clients across healthcare, distribution centres, government, logistics, facilities, education and manufacturing.
How long does a custom build take?
Lead times vary depending on workload at the time of placing your purchase order, complexity and quantity. Most orders are fulfilled within 1 to 5 weeks. We’ll provide an accurate lead-time.
Do you work with clients outside of Sydney?
Yes, we work with clients across Australia and New Zealand. Including Melbourne, Auckland, Brisbane, Perth, Canberra, Newcastle and regional areas.
What materials and finishes are available?
Depending on your requirements, materials include 304 stainless steel, food grade and marine grade 316 stainless steel, powder-coated steel, pre-fabricated galvanised steel and aluminium. In certain applications, combinations of these materials may be used to meet your unique specifications. Additional combinations may also incorporate timber, plywood and MDF to suit your aesthetic or functional needs.
Can you replicate our existing equipment?
Yes we can organise a visit to your site, so we can discuss your requirements and work with you.
Order Picking Warehouse Trolleys
Made to order to your specifications
Essential for transporting materials, order products and material handling equipment efficiently.
Tailored to specific tasks, such as moving heavy equipment, transporting delicate items and navigating tight spaces.
Industrial carts, equipment carts, material handling carts and versatile utility carts.
Benefits of custom versus standard off the shelf stock trolleys
- Optimised efficiency to improve workflow and to significantly reduce operational times.
- Castor choices and wheel set ups to match your specifications, including lockable castors and swivel castors.
- Flexibility in koad and size to suite each specific application.
- Made with durable and high-quality materials.
- Selectable materials for hygiene, corrosion resistance or cost optimisation.
- Rapid prototyping.
- The option to choose the preferred finish and specific colour. This allows you to match your brand's colour.
- Specialised options, encompasing steps, adjustable shelving, additional compartments and drawers.
- Additional options: Shelf lips, and high‑visibility finishes.
- Customization: Accessories like clipboards, scanner mounts, bins, or adjustable shelving.
Features and Configurations
- Automation — robotic pick-and-place, conveyors and AMR/ AGV integration.
- Order picking — stepped shelves, multi-tier trays and ergonomic heights for faster fulfilment.
- Perforated and ventilated shelves — airflow for autoclaves, ovens and drying processes.
- Heavy-duty platforms — reinforced frames and high-capacity castors for factory loads.
- Cage, box and tray options — secure transport and organised stock handling.
- Mobile pick-and-pack units — custom layouts for packing, kitting and staging.
- Accessories — brakes, signage, dividers, drawer systems and tooling mounts.
Use cases and industries
- Warehousing and e‑commerce order fulfilment for efficient batching and single‑order picking.
- Retail stockrooms and trade counters for fast replenishment and returns handling.
- Food and beverage production where frequent washdowns and hygiene are mandatory
- Medical and laboratory environments requiring cleanroom‑compatible trolleys.
- Manufacturing and assembly lines for parts delivery and Kanban replenishment.
Made to order for different applications, including oven, bespoke, kitchen, wash benches, timber and lab trolleys.
AccuFab Solutions is based in Sydney, NSW, Australia.
Custom metal trolleys made to your specific requirements.