Order picking trolleys are custom made to customer specifications for fast and repeatable picking in warehouses, 3PL, distribution centres, and production lines.
Purpose-built material handling carts optimise workflows across warehouse and fulfilment environments, including production and logistics facilities. Whether you need heavy-duty transporters, compact picking carts, or specialized solutions for food or pharma environments, custom trolleys improve speed, efficiency, and reduce cost in your operations.
Why Custom Trolleys Outperform Stock Options — Benefits, ROI, and Tailored Solutions
Purpose-built equipment offers a wide range of benefits over stock options. They are built to meet specific operational requirements, improve efficiency, and offer a higher ROI. Here’s why choosing custom trolleys is the smart choice for your business.
Custom Trolleys vs Stock Trolleys — A High-Level Comparison
While stock trolleys may serve basic needs, custom trolleys are designed to meet the unique demands of your operations. Whether you need specialized sizes, materials, or specific configurations, custom trolleys ensure maximum productivity.
Performance and Efficiency
These systems are tailored to fit your workflow, reducing travel distance and improving item picking speeds. Their efficient layout, adjustable shelving, and ergonomic design contribute to faster order fulfillment, reducing operational costs.
Hygiene, Durability, and Material Options
These carts are manufactured using high quality materials such as stainless steel, powder-coated finishes, or aluminum, providing long-lasting durability and easy-to-clean surfaces. These features are crucial in industries like food, pharma, and healthcare, where hygiene is a top priority.
Customization Options & Integration with Warehouse Systems
Custom trolleys can be designed with various options such as additional shelving, ergonomic handles, and scanner mounts. They can also be integrated with your Warehouse Management System (WMS), streamlining workflows and improving order accuracy.
Return on Investment (ROI) — The Financial Benefits of Custom Trolleys
Investing in purpose-built handling equipment may have a higher upfront cost, but the return on investment is significant. Custom trolleys lead to reduced labor costs, faster fulfillment times, fewer errors, and better space utilization. Over time, these savings add up, delivering long-term value to your operations.
Why Purpose-Built Picking Equipment Supports Scalable 3PL Operations
As 3PL businesses grow, scalability becomes a major concern. Custom trolleys help streamline processes, reduce labor costs, and increase throughput. Tailored solutions allow businesses to manage a higher volume of orders efficiently while maintaining service quality across multiple sites.
Featured Logistics and Supply Chain Clients
- Australia Post – Mobile solutions supporting nationwide package distribution.
- DHL – Custom carts for global logistics and warehouse operations.
- StarTrack – Order picking and mobile trolleys tailored for high-volume fulfillment.
Custom warehouse and order picking solutions – Sydney
Purpose‑built warehouse trolleys with steps and specialised equipment carts are very popular with our major distribution centre, logistics, factory and supply chain clients across Sydney
These picking carts are essential for efficient operations — reducing manual strain, improving accuracy, and adapting to diverse business needs.
Popular Custom Trolley Types
Flatbed Platform
- Deck sizes: Small, medium, large
- Load rating: Per customer specifications
- Handles: Single or fold-down
Order Picking Cart
- Shelves: 2–4 tiers with or without lips
- Accessories: Scanner/clipboard mounts
- Mobility: Low-roll resistance castors
Stainless Utility Cart
- Material: 304 or 316 stainless
- Surfaces: Smooth, non-porous
Multi-Tier Cart
- Tiers: 2–5 configurable levels
- Dividers: Removable bin sections
Fulfilment and 3PL Trolleys
Purpose-built for 3PL and batch fulfillment, tailored trolleys are modular, lightweight, and ready to integrate with your Warehouse Management System (WMS) and carrier workflows. Features include quick-mount label holders, scanner mounts, and specialised configurations for garment handling, small goods, and rapid picking.
Service Areas
We work with leading warehouse and logistics organisations across Australia, from major hubs like Sydney, Melbourne, and Canberra, to key regional centres such as Newcastle and Wollongong.
Frequently Asked Questions
Can warehouse trolleys be customised for specific business needs?
Yes. Trolleys can be customised by type, dimensions, materials, finishes, wheel options, locking systems, steps, and shelving to match your operational requirements.
How do warehouse trolleys benefit 3PL providers?
3PL providers use custom trolleys to streamline order fulfillment, reduce manual handling, and improve efficiency across multi-client logistics operations.
How do warehouse trolleys improve operational efficiency?
Custom trolleys reduce unnecessary lifting, speed up item movement, and enable workers to process multiple orders simultaneously, resulting in operational cost savings.
Can warehouse trolleys integrate with automation systems?
Yes. Advanced trolleys can work alongside conveyor systems, barcode scanners, and automated guided vehicles (AGVs) to support seamless warehouse automation.
Why are custom trolleys essential for scaling 3PL operations?
Custom trolleys help 3PL providers scale by enabling faster order handling, reducing labour costs, and maintaining consistent service quality across multiple warehouses.
Do order-picking trolleys improve order accuracy?
Yes. With organised shelving and compartments, order-picking trolleys help workers separate items clearly, reducing errors in multi-order fulfillment.
What materials are available for custom trolleys?
Materials include stainless steel, powder-coated steel, aluminum, and plastic. Each material is selected based on your specific needs, such as durability and corrosion resistance.
How do I choose the right trolley for my needs?
The right trolley depends on your specific application, such as the type of goods you handle, the weight capacity required, the operating environment (e.g., warehouse, food production, industrial application), and any customisation needs.
How do I maintain and care for my trolleys?
Regular maintenance involves inspecting the wheels and castors for wear and tear, cleaning the trolley to remove dirt and debris, and checking that all moving parts are working smoothly. For stainless steel models, a simple wipe-down with an appropriate cleaning solution can prevent corrosion.
How long does it take to receive my custom trolleys?
Shipping times vary based on the complexity of the customisation and current workload. Typically, custom trolleys take between 4 to 6 weeks to manufacture and ship. We will provide an estimated delivery time when you place your order.
How much do custom trolleys cost?
The cost of a custom trolley depends on the type, size, materials, and specific features you require. To get an accurate quote, please contact us with details about your requirements, and we’ll provide a customised pricing estimate.