Custom aluminium extrusion profiles are manufactured to suit specific industrial, architectural and commercial requirements. Made-to-order extrusions provide manufacturers with greater flexibility than standard profiles while maintaining the strength, lightweight properties and corrosion resistance that aluminium is known for.
We assists clients throughout Sydney, New South Wales and Australia with custom aluminium extrusion solutions for transport, automation, manufacturing, infrastructure and specialised equipment projects.
Custom Aluminium Extrusion Profiles
Custom aluminium extrusion profiles are manufactured using dedicated tooling designed specifically for the required cross-section. This allows complex shapes to be produced efficiently while reducing fabrication, assembly and material waste.
Whether you require structural sections, architectural profiles, machine components or specialised industrial extrusions, custom profiles can be developed to meet exact performance and installation requirements.
- Made-to-order aluminium extrusion profiles
- Custom profile design assistance
- Prototype and production quantities
- Industrial and commercial applications
- Australia-wide supply
Learn more about aluminium fabrication services.
Applications of Aluminium Extrusion
Custom aluminium extrusions are used across a wide range of industries where strength, low weight and design flexibility are important.
- Solar energy systems
- Buses and rail transport
- Custom frames
- Marine equipment
- Safety railings
- Warehouse trolleys
- Automation systems
- Machine guarding systems
- Architectural structures
- Industrial equipment
Aluminium Extrusion Services
Our services support manufacturers, builders, engineers and project managers seeking custom profile solutions for specialised applications.
- Custom aluminium extrusion profiles
- Extrusion die manufacture
- Production extrusion supply
- Cutting and CNC machining
- Drilling and assembly
- Finishing and coating options
Fabrication Processes
Secondary processing capabilities include cutting, milling, CNC machining, drilling, punching, welding and assembly.
Finishing options to suit your application and environment:
- Mill finish
- Powder coating
- Anodising
How Custom Aluminium Extrusions Are Manufactured
The manufacturing process begins with profile design and engineering review. A dedicated extrusion die is produced before aluminium billets are extruded to create the required profile shape. Profiles can then be cut, machined, fabricated and finished according to project specifications.
- Profile design and review
- Extrusion die manufacture
- Aluminium extrusion production
- Cutting and machining
- Fabrication and assembly
- Finishing and delivery
Serving Clients Across Australia
Based in Sydney, NSW, we work with business clients nationwide, across Greater Sydney, the Inner West, Sydney CBD, the Northern Beaches and regional Australia.
Examples of Custom Applications
Made-to-order extrusion solutions include warehouse trolleys, aluminium automatic gates, automation equipment, machine frames and specialised industrial systems.
Benefits of Custom Aluminium Extrusions
- Lightweight: Aluminium offers excellent strength-to-weight performance.
- Corrosion Resistant: Suitable for indoor, outdoor and coastal environments.
- Design Flexibility: Profiles can be engineered for specific applications.
- Reduced Assembly: Multiple functions can often be incorporated into one profile.
- Cost Effective: Efficient production for prototype and ongoing manufacturing requirements.
Frequently Asked Questions
Can aluminium extrusion profiles be manufactured to custom designs?
Yes. Custom extrusion dies can be produced to manufacture profiles designed specifically for your application.
What industries use custom aluminium extrusions?
Common industries include transport, manufacturing, construction, automation, healthcare and infrastructure.
Do custom aluminium extrusions require dedicated tooling?
Yes. Most custom profiles require a dedicated extrusion die designed for the required cross-section.
Can extrusions be machined after manufacture?
Yes. Profiles can be cut, drilled, machined, welded and assembled depending on project requirements.
Do you work with clients throughout Greater Sydney?
Yes. We work with clients throughout Northern Beaches, Western Sydney, Inner West and Greater Sydney.
Contact Us
Call AccuFab Solutions to discuss your custom aluminium extrusion requirements or our aluminium fabrication services.
Fabrication and manufacturing of stainless steel, aluminium and steel products — Sydney, NSW, Australia.
Phone: 02 8250 1007